If you’re a homeowner looking forward to installing new doors all by yourself, you’ve come to the right place!
No doubt it’s a great feeling to be able to install doors without spending dollars for hiring someone. As long as you have the right tools, the process becomes a breeze.
But that doesn’t mean you should be spending more time cutting slots using the conventional methods!
Instead of grabbing a drill or a mortise chisel, the only thing you should look for is a router. A router easily cuts through wood without requiring tremendous input from the user. It’s an outstanding time-saving tool preferred by woodworkers across the globe.
However, not all routers are designed to live up to your expectations. It’s obvious that you’ll want to invest in the best router for door hinges, which is why we’ve got you covered!
Keep reading to learn about our top picks!
How To Cut Door Hinges With A Router?
If you’re a beginner wanting to master door hinge routing, all you need to do is follow the steps below.
Step 1: Set Up The Door And Make Measurements
Lay the door on its edge and use clamps in the bottom to hold the door into place. Use a measurement tape to measure the distance from the top of the door. The location of the first hinge should be five inches below the top. Use a pencil to mark that location.
For the second hinge, measure the distance from the bottom of the door. The hinge should be located ten inches above the bottom of the door. Use a pencil to mark the location.
While this is a typical measurement, you can compare the placement of the hinges in other doors and mark the areas accordingly.
Step 2: Adjust The Router Bit Depth
Take the hinge you want to install and lay it on the router’s base in such a way so that the edge of the hinge is even with the router bit. The bit’s depth should equal the thickness of the hinge.
Step 3: Start Cutting
Grab the door hinge jig and secure it on the marked area. Make sure to tighten the knobs properly. Switch on the router and place the bit inside the template. Follow the outline until you have achieved the depth that matches the thickness of the hinge. Once done, remove the shavings by hand.
Note: Wear safety goggles and ear protection before switching on the router.
Step 4: Install The Hinge
Place the hinge in the carved area. It should fit snugly. Place a self-centering drill bit inside one of the holes to check if it fits properly. If it does, attach the bit to the drill and start drilling through the holes. Once done, use the drill to screw the holes.
Best Router For Door Hinges
1. Ryobi P601 One+ Fixed Base Cut Hinge Router
Ryobi is another manufacturer that offers a range of outdoor products at affordable prices.
If you’re looking for a router to use for door hinges and other small projects, the P601 One+ is a suitable choice. This compact router allows you to make hinge mortises, trim wooden surfaces, and perform other light tasks with ease. The rubberized coating also ensures you maintain a firm grip even if your hand is slippery.
Moreover, this device has a sturdy die-cast aluminum base that maintains the stability of the tool. There are also LED lights at the base for improved visibility under low light conditions.
The P601 One+ is a bare-bone tool that offers a fixed speed of 29000 rpm. Because of the lack of variable speed capability, this tool is limited to DIY projects only.
Despite that, this router gives you the option of fine-tuning the bit’s depth. There’s a small knob that you can turn to adjust the depth at 1/64 increments. For making coarse adjustments, you will need to remove the cam lock, push down the lever, and then slide the tool up and down.
One thing you’ll need to note when purchasing this device- it doesn’t come with batteries. It requires 18V lithium-ion batteries by the same brand, which you can purchase separately.
- Suitable for small woodworking projects
- Offers a fixed speed of 29000 rpm
- LED lights improve visibility under low light conditions
- Can be used to coarse and fine bit depth adjustments
- Comes with a collet wrench
2. Makita RT0701CX7 Compact Router Kit
Makita is an innovation leader in its industry because of its high-quality power tools.
The RT0701CX7 compact router kit is something you can look forward to while you’re in the search for the best router for door hinges. Aside from a fixed base, the kit also contains a plunge base for a wide range of applications.
This router operates at a horsepower of 1.25, which is suitable for creating mortises. Its motor provides variable speed that you can adjust from 10000 rpm all the way to 30000 rpm. Whichever speed value you set, the router will ensure the speed remains constant throughout the operation.
A good thing you’ll like about this router, it doesn’t start with a jerk when you switch it on!
Moving on to bit depth adjustment capabilities, this device uses a rack and pinion system. The system allows for easy bit depth adjustment, including fine adjustments for precise routing. There’s a scale that you can follow while changing the bit’s depth.
As for the plunge base, there are three turret stops and a knob for making bit depth adjustments. The base is capable of penetrating into wood up to 1-3/8 inches.
Apart from that, this router allows you to remove the base with ease. It features a latch that once you lift, will instantly release the base.
- Can reach speeds up to 30000 rpm
- Outstanding bit depth adjusting capability
- Allows effortless base removal with a latch
- Compact design ensures comfort
- Comes with a plunge base
3. DEWALT DCW600B 20V Max XR Cordless Hinge Router
From wood chisels to routers, Dewalt has everything to get you covered. The brand ensures toughness in its tools, which is why it is on top of the list among many professionals.
The best wood router for door hinges needs to be tough as well, which is evident in Max XR cordless router. Its exceptional build quality lets you route wood as many times as you need without worrying about it breaking down easily. Additionally, the brushless motor used by the router extends the tool’s lifespan while increasing efficiency.
Speaking of the motor, it offers variable speeds ranging between 16000 rpm and 25500 rpm. Besides selecting your desired speed for cutting hinge mortises, you can also select the speed for other woodworking applications. Regardless of how fast you want your router to operate, it will always start off with slow speed.
And when you switch off the machine, it will shut down immediately for your safety.
As for bit depth adjustment, the Max XR lets you do it in two different ways. If you normally want to adjust the bit’s depth, all you need to do is turn the dial while the clips on both sides are closed. For micro-adjustments, you’ll need to turn the dial with the clips open.
What’s more, the dual LED integrated with the base allows you to view progress clearly.
- Exceptional build quality makes the router long-lasting
- Can reach speeds up to 25500 rpm
- Offers two different ways for bit adjustment
- Shuts down immediately when switched off
- The dual LED enhances visibility
4. Makita XTR01T7 LXT Lithium-Ion Brushless Cordless
Another compact router kit by Makita, the XTR01T7 saves you from the hassle of purchasing separate routers for other jobs.
Along with the trim router for door hinges, you’ll find a plunge base for making grooves and decorative cuts. Plus, you’ll find two lithium-ion batteries that can be fully charged in only 45 minutes! So, when your router runs low on batteries in the middle of your project, you don’t have to wait for hours.
Like the previous Makita router kit, this one also features a brushless motor that increases performance and durability. The motor allows you to adjust the speed to a whopping 30000 rpm. Not to mention, the router will always start slowly for your safety.
Another similarity between the two models is the bit depth adjustment system. It uses a rack and pinion system for raising and lowering the bit. However, there’s a difference- you can’t make micro adjustments with the XTR01T7.
Keeping that aside, it still cuts wooden surfaces accurately with the set depth. And whenever you need to remove the base for changing the router bit, all you need to do is lift the cam lock.
It can be dangerous when a power tool starts working when you accidentally switch it on. However, with the XTR01T7, you can keep yourself safe from such circumstances as it has a lock button. Not only that, but also you can rest assured the tool won’t slip out of your hand as the rubber grip on the body keeps your hand firm.
- Sturdy aluminum body with a rubber grip
- Can reach a whopping 30000 rpm
- Starts softly before reaching the adjusted speed
- The cam lock allows effortless base removal
- Includes fast-charging lithium-ion batteries
5. Bosch PR20EVS Palm Router for Door Hinges
Bosch is one of the most affordable, yet reliable manufacturers among people across the globe. It offers a range of household appliances, garden tools, as well as power tools.
A router for hinge mortise by the brand is the PR20EVS palm router. The compact design of this palm router allows you to hold the router comfortably and make accurate cuts in enclosed spaces. Additionally, the router has pockets for keeping the fingers supported while trimming wood.
Apart from that, the PR20EVS ensures the tool remains stable in its sturdy aluminum base. Regardless of how long you use the device, the base won’t give up easily.
The motor of this router is indeed powerful enough to tackle various woodworking applications. Unlike most routers, the PR20EVS is capable of reaching a staggering speed of 35000 rpm! This is undoubtedly the best palm router for door hinges.
Not only that, but also it ensures the adjusted speed doesn’t fluctuate in the midst of routing. Plus, the motor starts softly every time you turn on the router.
As every router for hinges should, this particular one allows you to make coarse and fine bit adjustments. Also, changing the bit is hassle-free. All you need to do is turn the collet using a single wrench while keeping the red button pressed.
- Features sturdy aluminum base
- Can reach a staggering speed of 35000 rpm
- Offers hassle-free bit changing system
- Keeps the fingers supported while trimming
- Allows coarse and fine bit depth adjustment
6. Small Router for Door Hinges by CtopoGo
If you want to start off your woodworking journey with a simple palm router, you can take a look at this one by CtopoGo.
This compact wood palm router is primarily designed for beginners, but professionals can use it as well. It comes with a range of accessories, including assorted router bits, wrenches, guides, and many more! From trimming edges to creating hinge mortises, you can perform any woodworking task without purchasing accessories separately. 3
Starting with the motor, it operates at 800W and a fixed speed of 30000 revolutions per min. Although there’s no option for adjusting the speed to suit a particular task, the router ensures precise cuts with that speed.
Beginners who are cutting hinge mortises for the first time will be benefited from the edge guides. The guides prevent routing beyond the mortise outline, so you can rest assured your woodworking projects will be a success.
Apart from that, this device allows easy bit depth adjustment. You can release the cam lock and adjust the depth by following the scale.
It can be annoying when wood particles create a mess in your workspace. However, that won’t be an issue because this palm router comes with a transparent shield. Not only that, but also it has a transparent base to allow you to see what you’re doing.
- Perfect for starters
- Runs at a fixed speed of 30000r/min
- Transparent shield protects the workspace
- Transparent base for easy viewing
- Comes with assorted router bits, wrenches, and other accessories
7. DEWALT DWP611 1-1/4-HP Max Torque
Here’s a fixed base router you can choose if you’re looking for the best small router for door hinges- the DEWALT DWP611.
This particular router runs at a horsepower of 1.25, which is suitable for cutting hinge mortises. It also gives you the freedom of adjusting the speed from 16000 rpm to as high as 27000 rpm. To adjust the speed, all you need to do is turn the small dial marked from 1 to 6.
Whenever you switch on the device, the motor will start softly. As it reaches the speed that you have adjusted, it will ensure the same speed is maintained throughout the operation.
Apart from that, you can easily adjust the bit’s depth by lifting the cam lock and turning the adjustment ring. Each marking on the ring indicates 1/64th of an inch, so you’ll be able to cut with accuracy.
Like most trim routers, the DWP611 allows you to change the bit with the help of a spindle lock system. You can also easily remove the base by pulling down the two tabs on the side.
What’s more, this device features a transparent sub-base and LED lights to allow you to view your work clearly, even in a dimly-lit room.
- Can reach a whopping 27000rpm
- Offers effortless speed adjustment with the dial
- Starts softly when switched on
- Allows for easy bit changing
- Transparent sub-base and LED lights maximize visibility
8. Bosch 1617EVSPK Door Hinges Wood Router
If you’re looking for a router combo kit not only for door hinges but also for other applications, you can check out the 1617EVSPK!
Instead of purchasing a router base separately, you can save a lot with this kit as it contains both a fixed router base and a plunge router base. Alongside, you’ll find a motor, collet chucks, wrenches, and a chip shield neatly packed in a sturdy case.
This router uses a greater horsepower compared to other routers in this list. Its motor operates at 2.25 hp suitable for wider applications. Plus, its variable speed dial lets you adjust the value from 8000 rpm to as high as 25000 rpm. Whether you’re cutting mortises or flattening slabs, you have the option of selecting the appropriate speed.
Both the fixed base router and the plunge base router allow you to make accurate cuts using the micro-fine bit depth adjustment system. Also, if you use a door hinge jig with any of the bases, the router bit will remain centered.
Whenever you need to transfer the motor from one base to another, you won’t have to struggle in removing the base. The clamp system on both bases allows you to transfer the motor in less than a minute.
Nobody wants to deal with a messy workspace after expending energy routing wood. Thankfully, the chip shield is there to save you from the hassle.
- Can reach a tremendous speed of 25000 rpm
- Fixed base and plunge base combo offers versatility
- Maintains the adjusted speed throughout operation
- Micro cutting depth adjustments for precision-enhanced performance
- Chip shields prevent the workspace from getting messy
Comparison Table of Door Hinge Router
10000 - 30000
16000 - 25500
10000 - 30000
16000 - 35000
16000 - 27000
8000 - 25000
What Features to Look Before Buying an Router for Door Hinges
1. Fixed Base
A fixed base is the standard router base type. As the name suggests, it keeps the bit’s depth fixed in a single position. The constant depth allows for basic woodworking tasks, such as rounding the edges, flattening uneven surfaces, and making precise cuts for door frames.
2. Plunge Base
A plunge base is a versatile option that allows you to perform various woodworking tasks. Since it is capable of changing bit’s depth during operation, you can easily make mortises, grooves, and intricate designs.
An important aspect to look for when shopping for the best router for door hinges is the motor speed.
Most routers today feature variable speed motors that let you select a speed suitable for a particular type of wood. The speed range can vary from one model to another. Some models let you adjust the speed up to 25000 rpm while others let you adjust more than that.
Apart from installing door hinges, you have the option of performing other woodworking tasks with a variable speed motor.
The horsepower of a motor indicates how powerful the motor is. Generally, the higher the number, the more powerful the motor. For door hinges, a motor having a horsepower of 1 or 1.5 should be enough.
Another important factor to consider when choosing a door router is its weight. Since you’ll be holding and controlling the router, it needs to be light enough to prevent hand fatigue.
Router bits are available in many shapes and sizes. Different bits allow you to perform different tasks. For door hinges, a half-inch straight bit or a flush trim router bit is preferable.
Without the right bit, it can be difficult to make precise cuts, so whichever router you choose for the job, make sure it is compatible with the type of bit you’re using.
Door Hinge Template
If you’re a beginner, you will find it easy to start off with a door hinge template. It allows you to make precise cuts by following the outline of a pattern, therefore reducing the chances of messing up the work area.
People Also Asked
1. What’s The Best Router For Door Hinges?
A door hinge router should make precision cuts, allow easy maneuverability, and operate at a speed appropriate for the job. All of the above routers possess such attributes, so if you pick one that meets your preferences, that will be the best router for door hinges.
2. Do I Need A Jig For Door Or Frame Hinges?
Unless you’re a professional, it is recommended you use a jig for door or frame hinges. The jig eliminates chances of mistakes by guiding you to route along a particular mortise pattern.
3. What Kind Of Router Do I Need For Door Hinges?
While it is possible to use any router for door hinges, a trim router is a suitable choice because it is lightweight and easier to handle.
4. What Size Router Bit For Door Hinges?
For door hinges, the recommended router bit size is half inches. You can either use a straight bit or a flush trim router bit.
5. Can I Use A Trim Router For Door Hinges?
Yes, you can use a trim router for door hinges. This type of router is capable of making intricate cuts in corners and small spaces. It is also smaller, lighter, and cheaper than regular routers.
6. Do Door Hinges Need To Be Recessed?
Whether or not a door hinge needs to be recessed depends on the type of hinge you’re installing. For example, if you use a flush hinge, a butterfly hinge, or a concealed hinge, you won’t have to recess it.
7. What Is The Correct Position For Door Hinges?
For a door with two hinges, the first hinge is installed five inches from the top of the door, while the second hinge is installed ten inches from the bottom of the door. If the door requires a third hinge, it should be installed in the middle of the first and second hinges.
8. How Many Hinges Do I Need For A Door?
Typically, hollow core doors require two hinges while solid core doors, such as those used in offices require three hinges.
By investing in the best router for door hinges and learning how to use it, you can save plenty of time. It is suitable for beginners and professionals alike.
The routers listed above are all well-researched, so you’ll have no trouble with any of them you purchase. But before you do, we recommend you go through the buying guide and FAQs to steer clear of any confusion.
Have a great time installing doors!
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